|CHIYODA INTEGRE HOME PAGE
Sunday, September 15, 2019
In Chiyoda Integre Malaysia,
our Production Lines are well equipped with hi-tech machines that have the
capability to process high complexity products and provide high volumes of
output. Our technological advanced processing facilities have provided
many new options for competitive advantage.
Basically, there are six main
types of processing methods basing on our current facilities: laminating,
die-cutting, graphic screen printing, hot-stamping, slitting and bending
processes. Each process is briefly described in the following
Lamination process in a simple term is an automated process
requiring skill and expertise to combine adhesive liner or protector
sheet to material, the former should be in roll form and the latter
can be either in roll or in sheet form.
It has been our obligation to provide the best facilities to our
customers who are always on the high demand of upgraded services. On
many occasions, raw material purchased are insufficient to justify
the needs. Additional process or combination of one or more
materials to make a complete requirement become a necessity.
Initially this combination of materials was done manually. Such
process is ineffective and are unable to cope up with the
overwhelming demand beside contributing high rejection. The
introduction of new automated lamination machine has made the
laminating process more effective and efficient with guaranteed
Hot Stamping Process
In the early stage, the use of decorative parts such as logo, foot, emblem etc on electrical products are just
to indicate a model, brand or as a basic requirement to the product itself. However, through the journey of times such
requirements were upgraded not only as a cosmetic but a requirement of nature. Beauty has become part of quality that
creates higher commercial value. To satisfy this new requirement we introduce hot stamping process to these decorative parts
for an outstanding appearance. The application of colored foiled such as aluminium, copper, gold etc developed an
outstanding appearance to the decorative parts that generates the never ending satisfaction to the
Using a series of Hot Stamping Machine with diverse
capacity and technology, we have the capability to cater the various needs of our customers demand. Although the application of
hot stamping were merely transferring colored foil onto external surface of the product required using certain degrees of
heat, but the element of skills and experience plays an important part in producing high quality products.
With our reputed expertise and high performance machines we are able to facilitate all
Slitting is a fully automated process used to convert jumbo size material to smaller size
material in term of width and length.
As an added service to our customers we
introduce this slitting process to cater all slitting needs,
internally and externally. Initially our machines were able to slit
roll material such as paper and plastic. But with the introduction
of new automated and sophisticated Slitting Machine, we are able to
upgrade our service to Slitting Adhesive Tapes and Polyester film as
fine as 25 micron.
Graphic Screen Printing Process
The use of graphic
design on Electrical and Electronic products has become significant.
Graphic design is being used on most Electrical and Electronic products from
a small applicances such as remote control, handphone, calculator up to a
bigger house hold products such as Television, Radio, Refrigerator etc. In
addition to providing beautiful colors attraction, graphics design
also give easy identification to the end users thus simplify the operation manual.
A simple definition as a precision process of printing graphics and lettering to material with
ink using silk screen techniques describe the meaning of Graphic Screen. Upon printing and
drying, the process parts will undergo sheet inspection for quality inspection before die cutting
process and final inspection. With the use of latest techniques and high performance printing
machine we have confidence in providing quality products to meet with our customers needs and requirements.
|Die cutting is a process in which
fabricated Dies are made to customer's drawing specification and
then using Hydraulic, Power Press or Rotary machine to cut the
material into the required shaped.
Our die-cut division was tailored to have the capability to produce varieties of die-cut shaped
parts on different kinds of raw materials such as Paper based, Polyurethane Foam, Polyethylene
Foam, Plastic Based, Rubber Based, Adhesive Based, Felt Based and Metallic Based. The
ability to produce kiss-cut and through-cut parts on different thickness of materials with specific
tolerence has become our main focus and specialty. We have various types of machines to be
assigned with special jobs to cater all types of requirements.
Rotary Cutting Machine
For parts that require high accuracy pitching and need
to run into auto assembly such as telecommunication parts, the use
of Rotary Cutting Machine will be essential. Rotary Machine have the
capability to perform multiple processes such as lamination, auto
peeling and die cutting process simultaneously using both
cylindrical and flexible cutter.
High Speed PressWe have varieties
of High Speed Press Machine for speed press processes with
double roller feeder and two different range of feeding pitch
setting suitable to produce parts such as insulator, cushion,
spacer, shield, washer, etc. Raw material can be die cut either in
sheet or roll form.
Hydraulic and Power PressThe Hydraulic
and Power Press Machine are utilized to cater the requirement of
normal punching process using either wood die cutter or iron
tooling. The machines are able to perform lamination, punching and auto peeling
process simultaneously with two different range feeding pitch
setting capability. As for the material width range, for wood die
minimum is 10mm and maximum is 1200mm and for iron tooling minimum
will be 10mm and maximum 600mm.
Although bending process represent only a small factor of our total production facility,
however its contribution to the total requirement can never be disputed. Certain parts required
to go through a few bending processes with significant quality standard. With the combination of new ideas and various bending
techniques required for the advancement of the parts, we are able to develop self-fabricated
bending machines that enable to satisfy and cater the current needs. The improvement on the
bending methodology will continue in line with the advancement of technology.